Industrial conveyor

Types of industrial conveyors on the market

Industrial conveyors are one of the most important and most efficient handling systems used today in production lines and smart factories. Industrial conveyors for manufacturing, assembly, garment, processing, packaging, logistics ... with many different purposes. Therefore, there will be a wide variety of conveyors that are designed and engineered to meet production requirements. CNC-VINA provides customers with almost all types of conveyors on request with optimal design, stable operation and productivity.

Auto boxing line conveyor

The industrial conveyor belts we offer are a variety of sewing line conveyors, assembly line conveyors, sorting-packing line conveyors. Conveyors on specialized automatic machines as required.

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In fact, depending on the classification of structure and use purpose, industrial conveyors have many different names. Types of conveyors used in many industries today can be mentioned:

Belt conveyor                                                                          Vertical Lift Conveyor

PVC conveyor                                                                          Mini conveyor

Stainess steel conveyor                                                        Heat-Resistant Conveyor

Rubber conveyor                                                                   90 degree belt conveyor

Roller conveyor                                                                      Inclined conveyor

Plastic Roller Conveyors                                                       Helical conveyor

SUS roller conveyor                                                              Vertical conveyor

Foldable roller conveyor                                                      Plastic chain conveyor

Some of the most common types of industrial conveyors are listed below:

PVC conveyor

PVC conveyor belt is a belt conveyor belt with belt made from Poly Vinyl Chloride (PVC) synthetic resin material with high elasticity and many outstanding features.

Color: blue pvc conveyor, white pvc conveyor, ... The popular PVC conveyor belt is used as a green PVC conveyor because it is suitable for the factory floor and does not easily reveal stains, scratches during use.

The thickness of the conveyor surface ranges from 1.0mm, 2.0mm, 3.0mm, 4.5mm and 5.0mm depending on the needs and purposes of customers.

Conventional conveyor structures are typically plain for conveying discrete products (sand, gravel, coal, bran, rice). T-ribbed (20, 30, 40 mm) and K (6, 13, 17mm) may also be available.

Roller conveyor

Roller conveyors are often used to transport medium and large goods, products with hard surfaces such as cartons, cartons, pallets.

Roller conveyors include:

The frame system of roller conveyor is made of steel or stainless steel, shaped aluminum for easy installation.

Rollers are commonly used stainless steel monolithic or stainless steel shaft. Materials used to make rollers are quite diverse such as stainless steel, rubber, stainless steel, ... With the surface of the roller is galvanized, rubber coated, or coated with plastic, PU.

The types of rollers commonly used in the system include: straight roller, self-aligning roller, taper roller, plastic roller, stainless steel roller, ...

Types of roller conveyors: Stainless steel roller conveyors, galvanized steel roller conveyors, plastic coated roller conveyors. Fixed roller conveyor, mobile roller conveyor. Roller Conveyor Drive, Roller Conveyor Non Drive. Straight roller conveyor. Curved roller conveyor. Tilt roller conveyor. Spiral conveyor.

Conveyor Roller Conveyor Structure: Common conveyor roller sizes: Ø25, Ø32, Ø38, Ø42, Ø49, Ø60, Ø76, Ø114, ... are selected according to load and technical requirements.

Plastic chain conveyor

Plastic chain conveyors are commonly used in the processing and packaging industries, especially in food industry automation machines. The plastic chain conveyor will help convey the fresh or processed product, transport the bottles on the filling, labeling, shrinking machine safely and hygienically while at the same time saving costs.

Industrial conveyor belts are popular, but not everyone is interested and know much about its structure, operating principles as well as its applications.

If you are interested and want to learn more about industrial conveyors, please take the time to read more information below.

What is industrial conveyor?

Industrial conveyor or conveyor is a device, handling system in production factories, factories and logistic warehouses used to transport raw materials and goods from position A to position B has been calculated from before. These positions can be the starting and ending points of the conveyor, also the points in the conveyor's journey corresponding to the production stages. In those small stages, raw materials and semi-finished products are taken out of the conveyor belt to process, process a certain stage and then returned to the conveyor to continue the journey. Just like that until the end of the carousel. We can find this type of conveyor belt conveyor garment, agricultural, forestry and seafood processing conveyor belts, assembly conveyors of electronic components, assembly lines for cars, motorcycles ...

Products transported on conveyors often have the same fixed and same journey. However, in the current sorting lines, goods moving on a conveyor system with sorting equipment and technology will have different destinations depending on the purpose of the user.

Compared to other modes of transport such as trucking and conveyor systems, there are many advantages such as higher capacity, lower cost, higher efficiency, less human participation and already reliable reliability. proven.

See more information about conveyors on wikipedia

Basic structure of the conveyor belt

Frame structure

Conveyor is composed of structural frame from box steel, shaped steel, stainless steel with support legs that can be aligned and fixed to the workshop floor or hung on other structures.

Motor and roller system

The main driving force of the conveyor, creating movement, is the engine. The engine is connected to a rotating shaft which is the active roller (tang) via gearbox, belt ... At the end of the conveyor belt there is another rotating roller called the passive drum. Two drums are active and passive arranged at two ends of stretching conveyor belt (usually rubber, PVC ...), between the two drums are the supporting rollers. The entire conveyor belt is placed on the frame of the conveyor belt, supporting and fixing the equipment. Conveyor speed can range from a few m / min to several hundred m / min depending on requirements.

Conveyor is composed of structural frame from box steel, shaped steel, stainless steel with support legs that can be aligned and fixed to the workshop floor or hung on other structures.

Conveying belt for transporting materials and products

Thanks to the conveyor force from the motor and the roller to the surface, the PVC, rubber, chain, mesh, and moving rollers move the product along the conveyor at a fixed speed or change. according to production requirements. The most popular and most used conveyor belts in the industry today are PVC conveyors and roller conveyors.

Control system

Other parts that are also indispensable to today's conveyors are the power wires for the motor, the conveyor control system undertakes the function of automation control such as PLC, inverter, sensor, relay. -le, switch, contactor, ... Some other parts such as the cleaning levers, the tension correction roller, the belt coincides. CNC-VINA uses electrical equipment, control equipment from leading brands:SMC, Misumi, CKD, Festo, Panasonic, Delta, Keyence, Rockwell, Mitsubishi, Omron…

The simplest conveyor belt is a fixed speed on / off conveyor. Today, with increasing automation requirements, most conveyors are equipped with motors with the ability to adjust the speed with the calibrator button or automatically stop, adjust the speed when receiving signals from the systems. other in the production line (push button andon, production output table, MES system). Automatic conveyors in sewing lines, electronic assembly lines and motorbikes are all provided by CNC-VINA with high automation capabilities.

In modern manufacturing, the race to shorten the time during and between production stages is very important. It directly affects business productivity. The introduction of industrial conveyors helps to solve that problem and is increasingly optimized to bring better performance.

Today, you can see any product made of metal, food, cosmetics, medical supplies, plastic, or boxes that can be moved on a conveyor during the manufacturing process. It is not surprising that conveyors come in all shapes and sizes, from conveyor widths of less than 10cm (for transporting microscopic items) to up to more than one meter wide for delivering products and pallets of weight. big. Once viewed as a primary transfer vehicle in the plant, the conveyor has become an integral part of a multitude of vehicles and automated applications.

Advantages of industrial conveyors

Mobility and safety

Industrial conveyors are transport systems with high mobility because of the ability to install on many different terrains and spaces such as floor, suspended on structures, ceilings, horizontal installation, inclined, slope, mounting straight or perpendicular, according to free space. Capable of transporting materials in a horizontal, inclined direction or a combination of both over large distances. Conveyors that can move in both directions are very maneuverable.

Easy to install and dismantle, move by detachable modules fitted with movable wheels or bolted base fixed to the shop floor easily.

Easily adjust the height and slope of the conveyor belt to ensure the cargo can move from low to high and vice versa easily. Lifting height is adjusted by lead screw or hydraulic lifting to match the height of trucks and containers to ensure the product is safe and smooth.

Can transport most types of materials and products

Industrial conveyors can move packaged products such as cartons, pallets, boxes, bags, packages, rolls ... It is also possible to transport loose materials such as coal, sand, stone, etc. Urea, rice, bran, agricultural products, aquatic products with high productivity ... very convenient.

Conveyors are used for many different industries such as electronics manufacturing, confectionery, beverage, apparel, consumption, mining, agriculture, forestry, fishery ... with load capacity. gravity, humidity, high temperatures, abrasion and harsh chemical working environments.

Smooth, low energy

Industrial conveyors operate with low noise, which does not affect the production stages and the health of workers. Low consumption capacity helps save production costs for businesses.

Great productivity

Industrial conveyors are capable of transporting large quantities of products over a long period of time with relatively long distances, helping to bring great transport productivity.

Minimizing the time and effort to travel between regions and stages saves significantly time in production.

Works independently or linked with other automated applications to make the system highly automated.

Industrial conveyors can operate with the task of transporting goods from place to place in the factory independently of the functionality of a handling system.

Conveyors can also be easily (and often always) integrated with Automatic Pick & Place systems with Collaborative robot, Robotic Palletizing, Automatic guided vehicle-AGV; AS / RS pallet warehouse, goods classification line, packaging line, filling line ... make the production, assembly, and exploitation of the warehouse easier and more productive. With this combination, the conveyor is an actuator, which performs the functions of sorting and transporting products with variable speed and state thanks to control signals of other components such as robots, systems. production management, warehouse management software, Andon, Pokayoke systems...

CNC-VINA is a professional industrial conveyor belt supplier in Hanoi, Ho Chi Minh City and other provinces across the country. Our engineer team will design, manufacture, assemble, guide the operation and maintenance of conveyors in the most professional way.

Customers who have demand for industrial conveyors and automation solutions for smart factories please contact:

VIETNAM CNC & TECHNOLOGY APPLICATION JOINT STOCK COMPANY

Factory: Song Cung industrial site, Dong Thap commune, Dan Phuong district, City. Hanoi Vietnam

Phone: +84.915 74 4664 / +84.915 74 0880 Fax: +84.24.37805007

Website: www.cncvina.com.vn; www.maytudong.com.vn; www.cncvina.net

Email: Sales01@cncvina.com.vn / Sales03@cncvina.com.vn